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Shot blasting cleaning line solution for parts of bullet train brake system
Shot blasting cleaning line solution for parts of bullet train brake system
EMU brake system introduction

The main contents of the EMU brake system include the basic concept of braking, brake classification, EMU brake system control device, EMU taxi control device, EMU electric brake, EMU friction brake and device, and domestic EMU. (CRH2 and CRH5 EMU) The composition, working principle and characteristics of the brake system, also briefly introduced the EMU brake system test and common fault handling and new brake technology. Since the sixth major speed increase of China's railways on April 18, 2007, and the first time the 200 km speed trains in China, the CRH series EMUs, collectively known as the “Harmony”, have become the symbol of China's railways entering the high-speed railway club. . During the "Eleventh Five-Year Plan" period, China will build a new railway line of 17,000 km with a total investment of 2 trillion yuan. According to the newly adjusted national medium- and long-term railway network plan, by 2020, the national railway operation mileage will reach 120,000 km, and the “four vertical and four horizontal” railway express passenger transportation channels and the intercity passenger transportation system with economically developed and densely populated areas will be built. This will provide a further stage for the CRH series of EMUs.

Mayflay Solutions
1.Mayflay can provide surface cleaning and spray production lines for EMU brake system.



Continuous shot blasting line solution for EMU brake system----From Mayflay professional team




一、Shot blasting solutions from Mayflay



1Catenary pass type shot blasting machine

1. Model: MCT-1027P11-16 (Select model according to product size).

2. Applicable maximum part size: length: 2800mm, width: 400mm, height: 1000mm

3. Applicable maximum part weight: 2T.

4. Blast wheel QTY:16 PCS.

5. Blast wheel power:11Kw/pcs.

6. Blast wheel motor:ABB.

7. Semi-automatic flow control valve: 16 sets.

8.Operation mode: fully automatic.

9.Shot blasting room entrance size: width: 1000mm, height: 2800mm.

10. Delivery method: The chain automatically transmits.

11.PLC:Siemens.

12.Touch screen: Siemens.

2Hanger type shot blasting machine

1. Model:MHB2-1717Q15-3 (Select model according to product size).

2. Applicable maximum part size Dia:1700mm,Height:1700mm。

3. Applicable maximum part weight: 2T.

4. Blast wheel QTY:3 pcs.

5. Blast wheel power:15Kw/pcs.

6. Blast wheel motor:ABB.

7. Semi-automatic flow control valve:3 sets.

8.Operation mode: fully automatic.

9.Delivery method: Double track with double racks.

10. Automatic double door opening.

11.PLC:Siemens.

12.Touch screen: Siemens.

4Wet dust collector

1. Model:MWDC-100(Explosion-proof).

2. Equipped with above mentioned shot blasting machine

3. Dust fan power:22Kw.

4. Air volum:≤9000m3/h.

5. Air pressure≤7000Pa/h.

6. Noise≤80db.

7. Tuyere diameter:φ320mm.

8. Dust emission:30mg/m3.

9.Scraper motor:0.37Kw.

10. Pump motor:7.5Kw.

11.PLC:Siemens.

12.Touch screen: Siemens.




二、What products can Mayflay offer?



1Motor brake components 1

一. Detailed informtaion from customer side

1. Single piece length (both maximum and minimum lengths are required).

2. Single piece width (both maximum and minimum width are required).

3. Part thickness.

4. Single piece weight (both maximum and minimum weight are required).

5. Part material.

6. he processing of the parts before shot blasting.

7.Requirements for surface cleanliness and roughness of parts.

8.Production requirements (daily production / monthly production / annual output).

9. Requirements for the dust collector

10.Provision of the height and space dimensions of the plant of the equipment.

11.Other requirements of customer side.

2Motor brake components 2

一. Detailed informtaion from customer side

1. Single piece length (both maximum and minimum lengths are required).

2. Single piece width (both maximum and minimum width are required).

3. Part thickness.

4. Single piece weight (both maximum and minimum weight are required).

5. Part material.

6. he processing of the parts before shot blasting.

7.Requirements for surface cleanliness and roughness of parts.

8.Production requirements (daily production / monthly production / annual output).

9. Requirements for the dust collector

10.Provision of the height and space dimensions of the plant of the equipment.

11.Other requirements of customer side.

3Motor brake components 3

一. Detailed informtaion from customer side

1. Single piece length (both maximum and minimum lengths are required).

2. Single piece width (both maximum and minimum width are required).

3. Part thickness.

4. Single piece weight (both maximum and minimum weight are required).

5. Part material.

6. he processing of the parts before shot blasting.

7.Requirements for surface cleanliness and roughness of parts.

8.Production requirements (daily production / monthly production / annual output).

9. Requirements for the dust collector

10.Provision of the height and space dimensions of the plant of the equipment.

11.Other requirements of customer side.



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